Thermoplastics Lead Engineer

hexcel

Amesbury, USonsite$77k-$135k/yrPosted Jul 28, 2026
Posting intelligenceActively listed

About the role

As a part of Hexcel, we at ARC Technologies LLC are propelling the future of flight, energy generation, transportation, and recreation through excellence in advanced material solutions that create a better world. We proudly support our military through our product offerings. Whether you are a civilian, veteran, transitioning member, reservist, or military spouse, Hexcel is committed to supporting, including, and empowering you.

Where Local Community meets Global Opportunity

By joining our team, you will become part of a global community of peers dedicated to creating quality parts and materials. If you have integrity, accountability, a willingness to explore new ideas, and a desire to succeed, then ARC Technologies is the place for you.

Benefits

In addition to competitive medical, dental, vision, life, and disability insurance and robust paid time off, we offer the following:

Hexcel 401k with company matching contribution

Employee stock purchase program

Quarterly bonus potential

Profit Sharing Program

Paid Parental Leave

Educational Assistance Program

Prepaid group legal plan

Hexcel is currently seeking a Thermoplastics Lead Engineer for our Amesbury, MA location.

The selected individual will be responsible for but not limited to the following obligations:

Design and prove out of thermoplastic tooling (Extrusion, Injection Molding, etc.)

Operation and troubleshooting of single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades

Assist operators with process improvements

Specifying new equipment, develop procedures and troubleshoot equipment as needed

Performing lab-scale and pilot-level compounding of new polymer / filler systems

Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility

Provided technical direction, coaching and development opportunities for direct/indirect reports

Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration

Drive production performance to meet customer demands.

Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities

Qualifications:

Bachelor’s degree in Plastics, Mechanical, Chemical Engineering (or closely related field) is required

5+ years of profile extrusion, or twin-screw compounding experience strongly preferred

Proficient in Solid Works and Solid Edge design software

Strong background in tooling design, mold flow analysis and DFM

Knowledge of manufacturing scale-up, process optimization and statistical methods (SPC and Six Sigma Concepts)

Ability to read and interpret drawings and specifications

Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs. Six Sigma Black Belt certification is a plus

Ability to manage capital projects is preferred

Experience with cost modeling, quoting, manufacturing routes and BOM’s is preferred

Must have the ability to obtain a DOD Security Clearance as well as be able to lift 50lbs

Complete salary range for this role: $76,550 – $135,000

This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens. Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.

Compensation

This Software Engineer role pays $77k-$135k/yr. Within typical range for software engineer roles in United States.

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