PF Mines OPs (Geology Pphrt)

Designation: Assistant Manager

Location: India Madhya Pradesh Maihar Cement Works

Organization: Cement

Job Description:

Job Purpose

To Prepare annual/monthly mine planning & scheduling for Piprahat mines to execute monthly/daily blend plan to enable supply of right quality and quantity of Limestone / Clay / Laterite to stock piles and to implement scheme of prospecting, carry out investigation and calculate deposite reserves with its grade useful for making budget decisions and for making forecast, to ensure on time submission of monthly & annual returns, daily royalty management & other statutory obligations as required by Rule 55 of MCDR 2017.

Job Context & Major Challenges

4 Mining Lease with volume capacity

ML-1 : 12.97.0 Lac T

ML-2 : 9.0 Lac T

ML 3 : 5.0 Lac T

ML-4 : 23 Lac T

Managing Budget of Limestone( EXCL Statutory Cost),

leases are spread over an area of 1370 HaJob Context: - UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. The Company has a consolidated capacity of 137.85 Million Tonnes Per Annum (MTPA) of grey cement. UltraTech has 23 integrated manufacturing units, 29 grinding units, one Clinkerisation unit and 8 Bulk Packaging Terminals.

Maihar Cement Works is a modern cement plant with a high level of automation, computer-aided data acquisition & sophisticated control system, which ensures quality at every stage of production. The Unit is strategically located at Sarlanagar at a distance of about 8 Kms from the town of Maihar on Maihar-Dhanwahi Road in Satna District of Madhya Pradesh. About 45 Kms South-East of Satna, a hub of Cement Industries in India. Maihar is situated at the Main Railway line of Howrah-Mumbai. It is one of the famous dots in the mythological map of India and also regarded as the abode of Goddess Sharda.

The Unit has a clinker production capacity of 3.0 MTPA, Cement Production capacity of 4.2 MTPA & manufactures OPC 43, OPC 53 & PPC grade of cement with Environment clearance for cement production capacity enhancement to 6.0 MTPA. Unit also has a solar power plant of installed capacity 12.5 MW DC / 8.75 MW AC and is equipped with the latest technology & equipment’s. The Normal Power requirement of the Unit is about 47.5 MW which is being met through our two nos. TPP of a total capacity of 2 x 15.7 MW. We have also a contract demand of 22 MVA with MPPKVVCL.

There are four townships (Staff Colony, Bank Colony, Juda Nala Colony and Mines Colony) adjacent to plant with facilities like 30 room guesthouse, sports & recreation club with swimming pool, temple, 30 bedded Hospital, garden, playground, children park, etc. Unit also facilitate CBSE Affiliated School within colony premises and College about 500 mtr from Staff ColonyThere are four townships (Staff Colony, Bank Colony, Juda Nala Colony and Mines Colony) adjacent to plant with facilities like 30 room guesthouse, sports & recreation club with swimming pool, temple, 30 bedded Hospital, garden, playground, children park, etc. Unit also facilitate CBSE Affiliated School within colony premises and College about 500 mtr from Staff Colony.

Today, unit is acknowledged as one of the most efficient, vibrant, productive, profitable, technologically updated and state-of-the-art unit of Aditya Birla Group’s UltraTech Cement Business.

The focus area for Job holder is to ensure smooth Mines operations to achieve production and quality targets through effective operation and maintenance activities. The position is also responsible for reducing stores and spares cost, repair and maintenance cost through zero based maintenance budgeting, co-ordination with other technical, commercial, HR and logistic sections for day to day operation and providing timely and accurate information to Management for taking strategic decisions and effective planning of Mines operations. Ensuring safe working environment in the work place and 100% compliance to all statutory requirements is also key requirements for this position.

Job Context & Major Challenges:

Statutory compliance : Challenge of complying Safety & Environmental requirements amidst recent/frequent changes in regulatory/statutory norms.

Quality Management : Ensure desired quality of Limestone for required Plant Quantity despite challenge of balancing multpile critical parameters i.e. SO3,CL,MgO and LSF by planning & ensuring implementation of judicious blending with Clay.

Local constraints – Managing local issues to ensure un-interuppted production from mining pits & capture enchroched mining area from locals required for mining.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1

ROM Quality management

Collect samples from Mines on daily Basis ,make a blend plan and provide to shift engineer for making pile. Assist shift incharge for machine deployment in maintaining shift quality average.

KRA2

Mine Development

Identify & Explore new areas for Mining with the help of Datamine software as per approved Mining Plan.

Proficiency in Auto Cad

Modification in existing Mining Plan if required as per quality requirement. Reserve analysis & suggesting areas for land capturing/purchase for future mining.

KRA3

Resource optimization & Reserve estimation

Compilation of data on daily basis. Update reserve figure, grade wise at the end of every year. Execute core drilling, carry out investigation, feed the data in software, prepare block model and calculate deposite reserves.

KRA4

Compliance under statutory requirements

Collect & compile data for filing of returns/forms, self-assessment as per guidelines of GPCB, MoEF, IBM and CGM.

Submit online & offline monthly and annual returns in compliance to MCDR, MCR, GMMCR Collect & compile data for submission of Self-Assessment for limestone mines on IBM Website for 5 Star rating.

Ensure the updation of in-house compliance manager

KRA5

Operation of Weighbridge

Ensure that SSP and Printer cartridge avalilable in stock for smooth operation. Preparying a Roster for all DEO’s.

Coordinate all DEO’s in every shift for issuing royalty pass as per actual weighment.

Keeping daily track of Royalty – actual vs Booked.

KRA6

Mining Lease and Statutory Permissions

Collect & compile data for Mining Plans & Mining Scheme along with progressive Mine Closure Plans preparation.

Submission of compliances wrt mining plan/scheme of mining & progressive mine closure plans.

Ensure that statutory payments like Surface rent, dead rent, advance royalty, District Mineral Fund (DMF), National Mineral Exploration Trust are made.

KRA7

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives

Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.

Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower

Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.

To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP

Active participation in safety training, safety sub committees, standard champions meeting and any safety event

Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action

Adhering of all safety precautions on the site and off the site

Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

KRA8

Ensuring IMS & WCM Compliances

100% Adhere ABOEF related activity like Kaizen, OPL, Suggestion, Good to find as per defined target.

Assigning & Implementation of all approved suggestions

BCE & 5S score of concern GRT's.

Developing of New Model area and sustaining current model area.

Ensure to conduct quarter audit by cross function GRT team

Ensuring documentation and conformity to IMS & ISO standards.

Encouraging teams to actively paticipate in IMS and WCM activities.