Process Engineer - Casting

Job descriptions may display in multiple languages based on your language selection.

What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

Job Summary

The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement.

The requirements listed below are representative of the knowledge, skill, ability and essential duties required to successfully perform this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Essential Duties and Responsibilities

Utilize statistical methods (including DOE) to optimize casting process parameters to improve Net Casting Rate

Calculate gate areas using PQ2 methods, runner area and cross-sections to optimize part quality, yield and Net Casting Rate

Collaborate with Tooling Engineer with the design of the runner and cooling system. Evaluate simulation results and casting trial results, implement counter-measures to optimize Net Casting Rate

Sample die cast tooling both in plant and at external plants and suppliers

Analyze scrap and determine reason or root cause of problem

Perform cycle time analysis, determine bottleneck operation and implement counter-measures to improve Net Casting Rate

Document critical die cast process parameters – make accessible at point of use

Control revision level of process parameters and equipment programs. Responsible to back-up equipment programs

Document all die cast process changes and maintain change history

SME: Furnaces, Die Cast Machine, Die spray system, Die Cast automation

Manage equipment suppliers. Manage timing and budget

Review production process to measure compliance to the standard parameters

Qualifications

5-10 years related experience in the high pressure die castings in the automotive industry

Runner & Cooling Design experience

BS - Mechanical/Industrial Engineering

Knowledge of PLC, Robot programming, Root Cause Analysis, Statistical Problem Solving & DOE

Lean Manufacturing background & Six Sigma preferred

Good interpersonal skills and “hands-on” problem solving expertise

Excellent oral and written communication skills

Ability to work in a fast paced working environment

Flexibility to travel in Ontario and abroad

Fundamental computer skills using Microsoft Office suite, MS Project, AutoCAD and Minitab

Must be able to understand written instructions

Work Environment

Includes office and manufacturing plant

Must be able to perform all essential functions as appropriate on the plant floor, in meetings, and with employees of all departments, management, customers and suppliers

Provide support for three shifts and weekend production schedule as required by management

Flexible hours and able to work additional hours as required

Work Authorization

Applicants must be legally authorized to work in the United States at the time of hire. Candidates who currently hold valid work authorization under a TN or H-1B visa may be considered, provided they are authorized to work for this employer without requiring new or additional visa sponsorship. The company is unable to sponsor new employment-based visas or other immigration sponsorship for this position.

Other Considerations

This job description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by their manager.

A review of this description has excluded the marginal functions of the position that are incidental to the performance of fundamental job duties. All duties and requirements are essential job functions.

Requirements are representative of minimum levels of knowledge, skills and/or abilities. To perform this job successfully, the incumbent will possess the abilities or aptitudes to perform each duty proficiently.

Awareness, Unity, Empowerment:

AI-Assisted Screening Disclosure

As part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.

Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.

If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.

Worker Type:

Regular / Permanent

Group:

Cosma International