DM - Maintenance

Responsibilities & Key Deliverables

1. Preventive & Predictive Maintenance

Ensure timely execution of preventive maintenance activities for all packing machines.

Minimize breakdowns through predictive maintenance practices.

Maintain machine reliability and availability as per targets.

2. Breakdown Maintenance

Attend and resolve machine breakdowns within defined response times.

Reduce Mean Time to Repair (MTTR).

Analyze root causes of recurring failures and implement corrective actions.

3. Equipment Efficiency & Uptime

Achieve targeted machine uptime and availability.

Support improvements in Overall Equipment Effectiveness (OEE).

Monitor and reduce unplanned downtime.

4. Safety & Compliance

Ensure adherence to safety procedures during maintenance activities.

Implement Lockout-Tagout (LOTO) and other safety standards.

Maintain compliance with statutory and company requirements.

5. Spare Parts Management

Maintain optimum inventory of critical spares.

Ensure timely procurement and availability of required spare parts.

Reduce maintenance costs through effective spare utilization.

6. Documentation & Records

Maintain maintenance logs, checklists, and equipment history records.

Update maintenance schedules and SOPs regularly.

Ensure accuracy and availability of maintenance documentation.

7. Continuous Improvement

Identify and implement cost-saving and productivity improvement initiatives.

Participate in Kaizen, TPM, and Lean Manufacturing activities.

Recommend equipment modifications to improve reliability and performance.

8. Quality Support

Ensure machines operate within specified quality parameters.

Minimize packing defects resulting from equipment malfunction.

Support audits and quality compliance requirements.

9. Training & Team Development

Train operators on basic maintenance and troubleshooting.

Develop maintenance team skills through knowledge sharing and cross-training.

Promote a culture of ownership and continuous learning.

10. Cost Control

Optimize maintenance expenditure within budget.

Reduce breakdown-related losses and maintenance costs.

Improve energy efficiency and equipment utilization.

Experience

Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Electronics Engineering, Mechatronics, or a related field.

Relevant certifications in TPM, Maintenance Management, Safety, or Automation will be an added advantage.

Industry Preferred

Automotive Manufacturing

Auto Components Manufacturing

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