Sr Project Manager
About the role
The Lead NPI Engineer is responsible for leading the successful introduction of new electronic products from development through full-scale production. This role acts as the technical bridge between design, manufacturing, quality, supply chain, and external suppliers, ensuring products are launched on time, within cost targets, and meet all performance and quality requirements.
The ideal candidate is a hands-on technical leader with strong cross-functional communication skills and deep experience in electronics manufacturing.
Key Responsibilities
Lead all NPI activities from prototype through mass production for electronic products
Serve as the primary technical owner during product transfer from R&D to Manufacturing
Coordinate cross-functional teams including Design, Quality, Industrial Engineering, Supply Chain, Test, and Operations
Develop and execute NPI project plans, schedules, and risk mitigation strategies
Drive DFM, DFA, and DFT reviews to optimize product manufacturability and testability
Manage prototype builds, pilot runs, and ramp-to-production activities
Define and validate manufacturing processes, test strategies, fixtures, and tooling
Lead BOM reviews, process FMEAs, control plans, and work instructions
Collaborate with suppliers and contract manufacturers to ensure readiness and compliance
Identify and resolve yield, quality, and reliability issues during builds
Support cost reduction, scalability, and continuous improvement initiatives
Mentor and provide technical guidance to NPI and manufacturing engineers
Ensure compliance with applicable industry standards and regulatory requirements
Qualifications
Required:
Bachelor’s degree in Electrical Engineering, Manufacturing Engineering, Industrial Engineering, or related field
7+ years of experience in electronics manufacturing or NPI roles
Proven experience leading new product launches in a high-volume or complex environment
Strong knowledge of:
PCBAs, electromechanical assemblies, and electronic components
SMT/TH processes and electronic manufacturing equipment
Manufacturing documentation and change control processes
Experience working with EMS providers or internal manufacturing teams
Strong project management and cross-functional leadership skills
Excellent problem-solving and communication abilities
Preferred:
Master’s degree in Engineering or related field
Experience with global manufacturing or supplier management
Familiarity with Lean Manufacturing, Six Sigma, or IPC standards
Experience in regulated industries (automotive, medical, aerospace, etc.)
Key Competencies
Technical Leadership
New Product Introduction (NPI)
Project Management
Cross-Functional Collaboration
Manufacturing Excellence
Supplier & Stakeholder Management
Continuous Improvement
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