Thermal Application Engineer- Data Center

BH Job ID: BH-4542

SF Job Req ID: Thermal Application Engineer- Data Center

Job: Thermal Application Engineer- Data Center

Location: Junction City, OR; or West Chester, PA

Position Overview

We are seeking a skilled Data Center Thermal Application Engineer to support the design, integration, and deployment of advanced cooling solutions in modern data centers. This role will play a critical part in enabling high-density workloads (AI/ML, HPC) by working closely with Coolant Distribution Unit (CDU), Dry Cooler/Adiabatic Dry Cooler and Fan Array/Wall system suppliers to deliver efficient, scalable, and reliable cooling architectures. This position requires strong expertise in liquid cooling systems, airflow management, and system-level thermal integration, along with the ability to collaborate with external partners and internal cross-functional teams.

Key Responsibilities

Thermal Solution Design & Integration

Design and implement thermal solutions leveraging liquid cooling (CDUs, direct-to-chip) and high-performance air-cooling systems (Dry Cooler/Adiabatic Dry Cooler, fan walls/arrays)

Define system-level cooling architectures integrating CDU loops, facility water systems, and rack-level cooling solutions

Evaluate and optimize airflow strategies, including cold aisle/hot aisle containment and fan wall deployment

Perform thermal calculations, system sizing, and redundancy planning

Supplier Collaboration & Technical Interface

Act as the primary technical interface with CDU, Dry Cooler/Adiabatic Dry Cooler and fan array/wall system suppliers

Review vendor designs, specifications, and performance data to ensure alignment with system requirements

Drive joint engineering development, validation, and issue resolution with partners

Coordinate integration testing, factory acceptance testing (FAT), and site acceptance testing (SAT)

Application Engineering & Deployment Support

Support site-specific solution design by assessing customer requirements, heat loads, and facility constraints

Provide technical guidance during installation, commissioning, and troubleshooting

Collaborate with field teams and customers to resolve thermal performance issues and optimize system operation

Develop application notes, design guides, and best practices for deployment

Modeling, Validation & Optimization

Use CFD and system modeling tools (e.g., 6SigmaDCX, ANSYS Icepak, FloTHERM) to validate thermal performance

Analyze liquid flow characteristics, pressure drops, and heat exchanger performance

Conduct lab and field validation, including thermal testing of CDU, Dry Cooler/Adiabatic Dry Cooler and airflow systems

Continuously improve system efficiency, energy usage (PUE), and reliability

Cross-Functional Collaboration

Work closely with mechanical, electrical, controls, and data center infrastructure teams

Support procurement and quality teams in supplier selection and qualification

Contribute to product development and roadmap planning for next-generation cooling solutions

Required Qualifications

Bachelor’s Degree in Mechanical Engineering, Thermal Engineering

5+ years of experience in data center cooling, thermal engineering, or HVAC systems

Hands-on experience with at least one of the following:

CDUs and liquid cooling systems (direct-to-chip, liquid loops)

Dry Cooler/Adiabatic Dry Cooler

Fan arrays/walls or large-scale airflow systems

Strong understanding of heat transfer, fluid dynamics, and chilled water systems

Experience working with external suppliers or OEM partners in a technical capacity

Knowledge of ASHRAE TC9.9 guidelines and data center standards

Strong communication skills with ability to work across internal teams and external vendors

Preferred Qualifications

Experience with hyperscale or colocation data center environments

Familiarity with AI/HPC high-density rack (>30–100kW+) cooling challenges

Knowledge of controls and monitoring of CDU systems (BMS/DCIM integration)

Experience in commissioning and field deployment of cooling systems

Professional Engineer (PE) license or certifications in data center design (CDCDP/CDCS)

Proficiency in CFD and thermal simulation tools

Skills & Competencies

Strong program and project management capability

Leadership and influence across matrixed organizations

Financial and commercial acumen

Risk management and problem-solving

Excellent communication and stakeholder management

High attention to detail and execution discipline

Travel Requirements

25%-40% travel (project sites, factory inspections, FAT/SAT, customer reviews)

Why Join Ingersoll Rand

Be part of a high-growth, high-impact market powering the digital economy

Work in a culture that values ownership, accountability, and continuous improvement

Collaborate with a team committed to innovation, operational excellence, and customer success

Play a critical role in securing strategic, multi-year platform wins that shape the future of mission-critical infrastructure

What We Value at Ingersoll Rand:

We think and act like owners. We take accountability, bounce back from setbacks, and operate with a bias for action.

We are bold in our aspirations. We tackle hard problems with confidence, humility, and integrity.

We foster inspired teams. We embrace diverse perspectives and are committed to equity and inclusion.

We are committed to making our customers successful. We aim to be connected for life, delivering essential and mission-critical solutions.

What We Offer

At Ingersoll Rand, we embrace a culture of personal ownership - taking responsibility for our company, our communities, and our environment, as well as our individual health and well-being. Our comprehensive benefits package is designed to empower you with the tools and support necessary to take charge of your health, ensuring that together, we can continue to make life better. Our range of benefits includes health care options like medical and prescription plans, dental and vision coverage, as well as wellness programs. Additionally, we provide life insurance, a robust 401(k) plan, paid time off, and even an employee stock grant, among other offerings. These benefits are our commitment to you, so you can be your best at work and beyond.