Lead Engineer – Ex test

Position Summary:

The Lead Engineer – Ex Test is responsible for leading explosion-proof (Ex) and flameproof product testing activities to ensure compliance with global standards and certification requirements. This role involves defining test procedures, executing critical explosion tests, managing laboratory operations, and providing technical expertise in hazardous area testing while maintaining quality, safety, and continuous improvement within the laboratory.

In This Role, Your Responsibilities Will Be:

Define and develop test procedures for explosion-proof and flameproof product testing in line with international standards such as IEC, UL, and CSA

Prepare and validate test setups ensuring adherence to standard requirements and defined acceptance criteria

Identify and recommend modifications required for test samples prior to testing

Lead execution of specialized tests including Explosion Pressure, Non-Transmission, and Spark Ignition tests

Prepare detailed and accurate test reports supporting certifications such as ATEX, IECEx, NEC, and CEC

Collaborate with internal stakeholders to support validation and pre-compliance testing requirements

Demonstrate deep technical understanding of flameproof enclosure design and testing methodologies

Analyze gas group behaviors (IIA, IIB, IIC) and explosion characteristics

Interpret explosion pressure waveforms, flame paths, and propagation characteristics

Utilize instrumentation and data acquisition systems (DAQ) for pressure transient analysis

Apply knowledge of IEC/UL/CSA 60079 standards, ATEX directives, and IECEx certification schemes

Lead operation and maintenance of explosion testing laboratory, including explosion chambers, DAQ systems, gas mixing panels, and ignition systems

Ensure laboratory processes are standardized, accurate, and aligned with quality requirements

Maintain high standards of 5S and ensure strict adherence to safety practices

Support implementation and maintenance of ISO/IEC 17025 laboratory quality management systems

Identify opportunities for continuous improvement in lab capabilities and processes

Mentor and guide technicians in test setup, sample preparation, and execution

Drive continuous learning and competency development within the team

Who You Are:

You make sound, timely decisions by analyzing complex technical data and evaluating multiple factors under demanding conditions. You build strong collaborative relationships with internal stakeholders to achieve shared goals and ensure effective communication across teams. You actively develop others by providing guidance, mentoring, and opportunities for growth. You continuously seek improvements by questioning conventional practices and implementing innovative solutions that enhance performance and safety.

For This Role, You Will Need:

Bachelor’s degree in Mechanical Engineering from a recognized institution

Strong hands-on experience in explosion-proof (Ex) testing, particularly as per IEC 60079-1 standards

In-depth knowledge of flameproof enclosure design and hazardous area testing principles

Experience with international standards such as IEC, UL, and CSA

Familiarity with certification requirements including ATEX and IECEx

Expertise in test setup design, execution, and detailed technical reporting

Experience in laboratory management, safety practices, and equipment handling

Relevant experience in laboratory testing environments, preferably in hazardous area testing

Preferred Qualifications That Set You Apart:

Experience working in NABL-accredited or equivalent laboratories

Advanced understanding of explosion physics, pressure analysis, and gas behavior

Hands-on experience with DAQ systems and pressure transient analysis tools

Exposure to regulatory audits and accreditation processes

Demonstrated ability to lead lab operations and mentor technical teams

Continuous improvement mindset with experience in enhancing lab capabilities

Our Culture and Commitment To You:

At Emerson, we are committed to fostering an inclusive and collaborative workplace where every employee feels empowered to contribute and grow. We prioritize safety, innovation, and continuous learning, providing opportunities to work on advanced technologies and global standards. Our supportive culture encourages knowledge sharing, professional development, and meaningful contributions, enabling our teams to deliver high-impact solutions for customers worldwide.